IMPORTANT
- Please
read and understand these instructions before installing your flagpole.
- It
is important to select a location for your pole where it cannot be
struck by automobiles, bicycles, lawnmowers, or any object that can
damage it. Avoid any overhead obstructions. AVOID ANY LOCATION
IN THE VICINITY OF POWER LINES.
- Always
contact your local 'DIG
SAFE' service before digging or excavating the area.
- Do
not allow the pole to lie around a job site. Keep the pole straight
and dry during storage and erect as soon as possible after delivery.
PARTS
LIST
- Flagpole
Shaft
- Ground
Sleeve
- 7'
Butt Extension (for 40' only) with Self-Tapping Screws
- FLAGPOLE
FITTINGS:
- a.
Gold Ball (1)
- b.
Halyard (rope) (1)
- c.
Flag Snaps (2)
- d.
Truck (pulley assembly) with Self-Tapping Screws
- e.
Tube of Loctite (1)
-
f. Cleat with Stainless Self-Tapping Screws
- g.
Decorative Flash Collar (20 ' and above)
TOOLS
AND ACCESSORIES REQUIRED
- Level
-
Pliers
-
Screwdriver
-
Cedar Wedges
-
Dry Sand
-
Cement
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- Drill
and Drill Bit
- Shovel/Excavating
Tools
- Crushed
Stone
- Sledgehammer
(40' only)
- Hacksaw
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FOUNDATION
The foundation
requirements depend on the height of the pole, the butt diameter, and
most importantly the type of ground content, i.e., gravel, dirt, sand,
etc.
- Dig
a hole 3 to 4 times the diameter of the pole and deep enough for
the ground sleeve to be flush with the surface. (If the ground is
soft or sandy, increase the diameter of the hole.)
- Center
the ground sleeve in the hole and fill about 2" of crushed stone
in and around the ground sleeve for drainage. (See Install Step
1)
- Fill
around the ground sleeve with cement. When the whole is about half
full, plumb the sleeve by placing a level into the sleeve at two
points 90 degrees apart. As you continue adding cement, be sure the
sleeve remains plumb. (See Install Step 2)
FLAGPOLE
AND FITTINGS ASSEMBLY
- Leave
the plastic wrap on the pole for protection.
- If
installing a 40 ft. pole, the extension is to be installed at this
time. It is designed to protrude 3.5' - 4' from the end of the pole.
It becomes the part of the pole that goes into the sleeve so the
entire finished part of the pole shows above grade. Insert the extension
into the butt end of the pole, making sure both the inside and outside
of the pole are free of sand/debris. The extension is marked, showing
which end goes in the pole. Using a 2x4 as a buffer on the bottom
of the extension, strike the board with a sledgehammer, to ensure
a snug fit. The extension should NOT show above grade. If
the extension is too long, cut off the excess amount with a hacksaw.
DO NOT force inside the pole.
- Slip
the flash collar over the pole, if supplied.
- Apply
Loctite to the threads of the gold ball and screw into the truck.
DO NOT apply turning force on the ball. Use pliers on spindle to
tighten. Tighten the lock nut.
- Place
the ball/truck assembly into the top of the pole. Drill 2 holes with
a 1/8" bit, 180 degrees apart, through the shaft and truck stem
about 1.5" from the top of the pole. Secure the truck to the
pole with the self-tapping screws provided.
- If
using a revolving truck, screw the truck onto the pole.
- Thread
the halyard through the sheave (pulley), attach the snaps (see illustration)
and secure halyard ends with square knot. Adjust the spacing between
the 2 snaps to match the flag grommets.
If your
pole includes a yardarm or a yardarm and gaff, install it at this time,
referring to the instructions in the yardarm box.
FLAGPOLE
INSTALLATION
- When
the cement is firmly set, remove the upper 2/3 of the plastic wrap
from the pole, raise the pole upright, and lower into the sleeve.
(see Install Step 3) Rotate the pole so the pulley faces a
direction away from the prevailing wind.
- Cut
strips lengthwise from a cedar shingle (wedges) and push them part
way down between the pole and sleeve in 3 or 4 places. Double the
shims, if necessary, to keep them from dropping in the space. The
shims can be used to plumb the pole by sliding opposite shims up
or down as necessary. Use a level to plumb the pole. Be aware, the
pole is tapered and the bubble will not indicate on center but should
remain in the same relative position it's placed on the pole on all
sides.
- When
the plumb is established, pack the area between the pole and the
sleeve with dry sand and tamp it firmly. Break/cut off the shims
level with the sleeve. (See Install Step 4) Lower the flash
collar. (See Install Step 5)
- Remove
the rest of the plastic wrap. (See Install Step 6)
- Drill
2 cleat holes* approximately 48 inches above grade, in line with
the pulley and halyard.
- *
1/8" bit for 15 ft. Residential
- 5/32"
bit for 20', 25' Residential
- 3/16"
bit for 25'-40' Commercial
CARING
FOR YOUR FIBERGLASS FLAGPOLE
- Dirt
on the pole comes mostly from a dirty halyard. The polyester halyard
is machine washable. Replace the halyard often.
- When
the flag is not flying, bring the flag snaps together and wrap them
around the cleat to prevent them from hitting the pole.
- Wipe
off dirt marks with soap and water using a sponge. With white poles,
stains or old dirt can often be removed with a mild bleach solution.
DO NOT use sandpaper or any abrasive material on the surface. The
pole can be polished with a non-abrasive cleaning compound recommended
for fiberglass surfaces.
- Proper
flag etiquette precludes flying the flag in inclement weather. Furthermore,
the flag should not be flown in high winds. It can damage the pole
and place unnecessary wear on the flag.
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